Our Process
Productive

Each hat is born from a balance between
artisanal tradition and innovation
technological. Our production process is
develops internally, following each phase
with attention and care: from creative research
from the sample book to the technical design,
from cutting to sewing, to forming and
final quality control. Thanks to
combination of manual processing and
cutting-edge digital tools,
products with attention to every detail, unique for
style, comfort and durability.

Samplinary

The creative journey begins with
production of the sample.
In this phase, let's explore
materials, colors and finishes,
developing the first prototypes that
define the identity of
collection. It's the time when
ideas take shape, in
close dialogue between style and
functionality.

Model MAKING

From creativity we move on to
technical design. The models
are developed both with
traditional techniques, based on
experience and dexterity,
both through software
professional in 2D and 3D.
This integrated approach
allows you to optimize shapes,
perfect the fit and
ensure consistency in production.

cUT

Once the model has been approved, the materials are cut.
proceed to cut the materials.
This step can be done:

Manually, with scissors and traditional tools, ideal for particularly delicate materials.
traditional instruments, ideal for
particularly delicate materials.
With die, for clean and repetitive cuts on large volumes.
repetitive on large volumes.
With electronic cutting machines, guided by CAD systems, to obtain maximum precision even on complex shapes.
guided by CAD systems, to obtain
maximum precision even on shapes
complex.

The choice of technique depends on the nature of the fabric, the quantity to be produced and the type of processing required.
nature of the fabric, from the quantity to
produce and by the type of processing
request.

stitching

The assembly of the hat takes place with different techniques, chosen according to the
different techniques, chosen based on
model and materials. The seam at
Hand is used for more details
refined or to create decorative stitches,
while flat machine stitching is
ideal for straight, durable seams.
Arm stitching is essential for
reach curved or internal areas, and the
Zigzag stitching is used for
reinforcements or for elastic effects. Every technique
of stitching helps to ensure
stability, aesthetics and durability.

Forming & Ironing

This phase is crucial to give the
hat its final shape.
Using molds, steam and
presses, each piece is shaped
and precisely ironed. The result
it is a hat with a solid structure,
balanced proportions and finishes
impeccable.